Heat exchanger having a radiator and a condenser

ABSTRACT

A heat exchanger is disclosed which comprises first and second cores aligned substantially parallel to each other in a horizontal arrangement. Each of the first and second cores includes a plurality of substantially parallel, spaced-apart, flat tubes disposed in a vertical arrangement. A plurality of corrugated fins are located in and extend through the spaces. First and second header pipes are connected to either end of the flat tubes of the first core to permit fluid flow. Third and fourth header pipes are connected to either end of the flat tubes of the second core to permit fluid flow. First and second plates are disposed on both upper and lower ends of said first and second cores to securedly affix them. Therefore, since the first and second cores for use as a condenser and a radiator can be manufactured with the same production process, the cost of manufacturing the heat exchanger is reduced. Further, since the heat exchanger has a condenser and a radiator, it can be easily attached in an automobile engine.

TECHNICAL FIELD

The present invention relates to a heat exchanger, rand moreparticularly, to a heat exchanger which includes a first core for use asa condenser and a second core for use as a radiator.

BACKGROUND OF THE INVENTION

The number of factory installed automotive air conditioning systems isincreasing in these modern times. A condenser in the air conditioningsystem is generally disposed forward of a radiator since the temperatureof a fluid in the condenser can become higher than that of a fluid inthe radiator.

However, since the configuration of the condenser is different from thatof the radiator as shown in FIGS. 1 and 2, the condenser and theradiator are manufactured during separate production processes,respectively, thereby increasing production costs. In addition,installing the condenser and the radiator in the automobile is also doneseparately, and it takes much time to attach them thereto.

Accordingly, it has been proposed to the prior art to use a heatexchanger in an automotive air conditioning system which functions as acondenser and a radiator as disclosed in Japanese patent applicationLaid-open Gazette No. 63-91488 and Japanese Utility Model Laid-openGazette No. 63-74970. The prior art heat exchangers include a first corefor a condenser and a second core for a radiator, which are alignedvertically in series. Therefore, it is necessary to enlarge the planearea thereof to maintain the same effective area for heat exchange as ina conventional condenser and radiator. This increased planar areacreates difficulty during installation in an automobile enginecompartment.

SUMMARY OF THE INVENTION

It is a primary object of the invention to provide a heat exchangerwhich can be manufactured at low cost.

It is another object of this invention to provide a heat exchanger whichcan be easily installed in an automobile engine component.

It is a further object of the invention to provide a compact heatexchanger.

A heat exchanger according to the present invention comprises first andsecond cores which are aligned parallel to each other in a horizontalarrangement. Each of the first and second cores includes an associatedplurality of parallel flat tubes disposed in a vertical arrangement witha space between any two immediately adjacent flat tubes in theassociated plurality, respectively. A plurality of corrugated fins arelocated in and extend through the spaces. First and second header pipesare each connected to one end of the flat tubes of the first core tocommunicate therebetween. Third and fourth header pipes are eachconnected to one end of the flat tubes of the second core to communicatetherebetween. First and second plates are disposed on both the upper andlower ends of said first and second cores to securedly fix thereof.

Further objects, features and other aspects of this invention will beunderstood from the following detailed description of the preferredembodiments of this invention when read in conjunction with the annexeddrawings.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a perspective view of a prior art radiator.

FIG. 2 is a perspective view of a prior art condenser.

FIG. 3 is a perspective view of a heat exchanger in accordance with oneembodiment of this invention.

FIG. 4 is a cross-sectional view of a heat exchanger taken along lineA--A as shown in FIG. 3.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT

With reference to FIGS. 3 and 4, there is shown a construction of a heatexchanger in accordance with one embodiment of this invention. Forpurposes of clarity only, the following descriptive locations aredefined. A forward location in FIGS. 3 and 4 is toward the left side ofthe figures; a rear location is toward the right side of the figures; atop location is toward the top side of the figures; and a bottomlocation is toward the bottom side of the figures. Since thosedescriptive locations are provided for purposes of clarity only, they donot limit the scope of the invention thereto.

Heat exchanger 1 includes first core 10 and second core 11 locatedforward of first core 10. First core 10 has a plurality of flat tubes110 that include a plurality of fluid passageways 110a. Second core 11has a plurality of flat tubes 111 that include a plurality of fluidpassageways 111a. A plurality of corrugated fins 12 are provided forradiating heat. Preferably, corrugated fins 12 are common to both thefirst and second cores, although the invention is not limited in thisrespect. Preferably flat tubes 110, 111 are aligned along referencesurfaces X, Y, respectively with a substantially horizontal gap 21therebetween and substantially vertical spaces 22 therebetween so thatthey are substantially parallel to each other and spaced apart.Preferably, reference surfaces X, Y are disposed along the sides of theheat exchanger. It is also preferable to secure reference surfaces X, Yat the top and bottom to reinforcing members 17. Corrugated fins 12 aredisposed in and extend through spaces 22 and are attached to the outersurfaces of the flat tubes in any conventional manner, preferably bybrazing.

As best seen in FIG. 4, each fin 12 is preferably common to both cores10, 11. Fins 12 preferably extend continuously from the front of core 11to the rear of core 10. Preferably cores 10, 11 function independently.To this end core 10 has an inlet header pipe 13 and an outlet headerpipe 14. Inlet 13 and outlet 14 are connected by flat tubes 110.Likewise, core 11 has an inlet header pipe 15 and an outlet header pipe16. Inlet 15 and outlet 16 are connected by flat tubes 111. Both coresexchange heat with the surrounding air.

To reduce the direct heat exchange between cores 10, 11 and tofacilitate the independent functioning of cores 10, 11, preferably aplurality of apertures or slits 121 are formed through corrugated fins12 at a location preferably within horizontal gap 21 between first andsecond cores 10, 11. Alternatively it is contemplated to dispose louvers(not shown) on the fins preferably within gap 21 between tubes 110, 111to reduce direct heat exchange between cores 10, 11. It is possible toprovide insulation or other conventional mechanisms for reducing thedirect heat exchange, but they are not as practical.

Header pipe 13 is connected to one end of flat tubes 110 and header pipe14 is connected to the other end thereof. Likewise, header pipe 15 isconnected to one end of flat tubes 111 and header pipe 16 is connectedto the other end thereof.

Reinforcing members 17 are attached on the upper and lower end surfacesof first and second cores 10, 11 to secure the engagement between firstand second cores 10, 11. Brackets 18 are attached on respectivereinforcing members 17 to attach heat exchanger 1 within an automobileengine compartment.

Heat exchanger 1 is disposed in the front of an engine compartment.First core 10 is preferably used as a radiator for cooling an engine andsecond core 11 is preferably used as a condenser for an automotive airconditioning system. Heat exchange between the air and corrugated fins12 occurs best while driving an automobile. The width of flat tubes 110is not always the same as the width of flat tubes 111. Each widthdepends on the effective coefficient for heat exchange of the heatexchanger.

Indica 20 are provided on fins 12 to true the fins with the rear ends offlat tubes 110 and the front ends of flat tube 111. Preferably indicia20 are in the form of substantially vertically-disposed lines, but maytake the form of any conventional indicia. Providing indicia 20 on thefins facilitates adjusting the fin's position on the tubes prior to theoperation that secures the fins to the tubes.

This invention has been described in detail in connection with thepreferred embodiments, but these embodiments are for illustrativepurpose only and the invention is not restricted thereto. It will beeasily understood by those skilled in the art that other variations andmodifications can be made within the scope of this invention, which isdefined only by the following claims.

I claim:
 1. A heat exchanger comprising:first and second cores alignedparallel to each other, each of said cores including a plurality of flattubes disposed in parallel with a space therebetween, and a plurality ofcorrugated fins located in and extending through the spaces between saidflat tubes in each of said first and second cores, said corrugated finsincluding a plurality of slits located between said first and secondcores; header pipes connected to opposite ends of said flat tubes ofsaid first and second cores; said header pipes being in fluidcommunication with said flat tubes; and flat and second plates disposedon the upper and lower ends of said first and second cores to securelyfix said first and second cores together.
 2. The heat exchangeraccording to claim 1 wherein said corrugated fins are common to both ofsaid cores.
 3. A heat exchanger comprising:first and second cores, eachof said cores including a .Iadd.first and second header and a pluralityof parallel flat tubes connected between the first and second headers,the .Iaddend.plurality of parallel flat tubes arranged with a firstpredetermined space therebetween, a second predetermined spacemaintained between .Iadd.the headers and tubes of .Iaddend.said firstand said second core; and a plurality of corrugated fins arranged suchthat each fin is positioned in the first predetermined space between afirst and a second flat tube of said first core and in the firstpredetermined space between a first and a second flat tube of saidsecond core, each of said fins extending through said secondpredetermined space.
 4. . .The.!. .Iadd.A .Iaddend.heat exchanger . .ofclaim 3.!. .Iadd.comprising:first and second cores, each of said coresincluding a plurality of parallel flat tubes arranged with a firstpredetermined space therebetween, a second predetermined spacemaintained between said first and said second core; and a plurality ofcorrugated fins arranged such that each fin is positioned in the firstpredetermined space between a first and a second flat tube of said firstcore and in the first predetermined space between a first and a secondflat tube of said second core, each of said fins extending through saidsecond predetermined space; .Iaddend. wherein said corrugated finsinclude a plurality of slits located between said first and secondcores.
 5. A heat exchanger for use as a radiator and a condensercomprising:a first .Iadd.core comprising first and second headers and a.Iaddend.plurality of fluid-conducting tubes .Iadd.connected between thefirst and second headers of the first core, the first core.Iaddend.forming a radiator; a second .Iadd.core comprising first andsecond headers and a .Iaddend.plurality of fluid-conducting tubes.Iadd.connected between the first and second headers of the second core,the second core .Iaddend.forming a condenser; .Iadd.a predeterminedspace between the headers and tubes of the first and second core;.Iaddend. each of said radiator and said condenser having an inlet andan outlet, each of said radiator and said condenser having an upper anda lower surface; means for connecting said radiator to said condenser,said radiator and condenser being disposed in a spaced, side by siderelationship; and a plurality of corrugated fins common to both saidradiator and said condenser.
 6. . .The.!. .Iadd.A .Iaddend.heatexchanger . .according to claim 5.!. .Iadd.for use as a radiator and acondenser comprising:a first plurality of fluid-conducting tubes forminga radiator; a second plurality of fluid-conducting tubes forming acondenser; each of said radiator and said condenser having an inlet andan outlet, each of said radiator and said condenser having an upper anda lower surface; means for connecting said radiator to said condenser,said radiator and condenser being disposed in a spaced, side by siderelationship; and a plurality of corrugated fins common to both saidradiator and said condenser; .Iaddend.wherein said connecting means isdisposed on one pair of the pair of upper and the pair of lower surfacesof said radiator and said condenser.
 7. A heat exchanger comprising:afirst core having a plurality of fluid-conducting tubes and a pluralityof fins associated therewith; a second core having a plurality offluid-conducting tubes and a plurality of fins associated therewithwherein at least a portion of said fins are common to and connected tosaid first and second cores, and means disposed between said first andsecond cores for reducing the direct heat transfer between said firstand second cores.
 8. The heat exchanger according to claim 7 whereinsaid common fins extend from the front of said first core to the rear ofsaid second core.
 9. The heat exchanger according to claim 7 wherein allof said fins are common to said first and second cores.
 10. The heatexchanger according to claim 1 wherein said means comprises at least oneaperture disposed in each of said common fins.